PCD Wear Guards on Machine Tools DR.KAISER

Machine tools feature components such as steady resets and stops which locate workpieces. Process forces such as rubbing rotational and linear motions. Friction causes heat as well as wear on these components and therefore leads to geometrical and dimensional deviations. In order to take advantage of the increased capabilities of new machine tools and entire manufacturing lines in a high-production environment, the service life of components that are subject to wear and tear is very important

The use of PCD coating on wear components increases their service life tremendously, reduces friction and reduced friction improves the geometrical and dimensional accuracies as well as the surface finish of the workpieces.

The proper selection of the diamond material, the geometrical layout and the design of the contact area are important criteria for manufacturing these components. Geometrical and dimensional accuracies and flatness tolerances within 1 micron (0.00004") together with extremely fine surface finishes are possible.

PCD-coated machine components are especially desirable for manufacturing ultra-precise workpieces like i.e.:

-Valve stems
-Injection needles
-Rolling dies
-Pump rotors
-Piston rods

Few Examples of Coated Tools:
-Shoes-bearing
-Drives-bearing
-Prisms
-Male and female centers
-Steady resets
-Abrasive belts shooes
-Glidebearings
-Guideways